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PowerRack - much more than simply a modular switchmode power supply rectifier

 

Open the door of the PowerRack cabinet and step inside the latest rectifier generation. Especially tailored to the needs of the modern plating industry, PowerRack combines our long-term experience in manufacturing rectifiers for the plating industry with the latest developments available in power electronics and digital control technology.

The PowerRack rectifiers are best characterised by their outstanding DC quality, full control range capability, incorporated redundancy and robustness. It is the ideal solution for those looking for an affordable solution for today's requirements, while also enabling future capacity upgrades and keeping recurring operation costs low.

The well-defined  construction showcases the fact that features such as redundancy and modularity do require a higher engineering capability than just the combination of power components.

The capsulated 19" power modules of the PowerRack are by themselves complete rectifier circuits featuring their own EMC filters, accurate control circuit and cooling circuit.

The additional metal enclosure provides added protection against the harsh working environment by simplifying assembly using an elaborated rack-system.

Additional installations of expensive filter systems are not necessary which guarantees a smooth upgrading of the PowerRack.

The PowerRack rectifiers system guarantees

The digital Master Controller, operated by a micro-processor, takes over the control and power management of the PowerRack. The precise digital control guarantees an ideal current stability and reproducible results. Both DC and pulsed DC operation modes are supported. By means ot the available interface card, PowerRack systems can be easily integrated into the plant control system.

Since the market launch in April 2008, PowerRack has defined an impressive new standard within the industry.

PowerRack - the robust and lasting power supply solution for the plating industry.

Main PowerRack features at a glance:

  • Capsulated power modules integrated into a specially designed robus industrial enclosure
  • Modular system based on a 19" rack mounted plug-in technology
  • Redundancy thanks to the power management of the PowerRack -reduces the risk of a rectifier black out
  • Responsible design - Integrated EMC filters protect the environment
  • Full control range capability to provide 100 % output current at 0.1 % output voltage
  • High efficiency design provides low operation costs
  • Sustained investment


Special features:

  • Electronic protection of each 19"-power module
  • Direct access to 19"-power modules by opening the front door
  • Main contactor to switch the rectifier on and off instead of a simple standby function
  • Digital control panel with LCD display
  • Fully electronic current and voltage control
  • Manual mode with ramp generator, 2 Ah-meters and timer
  • Supports manual as well as remote control operation via plant automation system
  • Change over from manual to automatic mode via the control panel
  • Splash-proof operator front (IP 54 / NEMA 12)
  • E-coated cabinet featured with a front door, removable side panels and plinth
  • Integrated EMC line filter to reduce line harmonics
  • Automatic DC over current limitation
  • Modular system supporting easy power upgrades or n+1 supply safety

 

Technical data:

Mains voltage: 3 x 208 - 480 V / 50 - 60 Hz
Power factor: > 0,95
   
DC output voltage: 0 - 150 V
DC output current: 0 - 7500 A
   
Control: current and voltage control
Control range: 0 - 100 % voltage and current
Control accuracy: < 1 %
Ripple: 3 %
 current form:  direct current, pulse current
   
Dimensions (air): W/D/H: 600/800/2000 mm
Dimensions (water): W/D/H: 800/800/2000 mm
  (+ 100 mm each plinth)
Protection class: IP 23 - IP 54
Surface finish: light grey
 

 
There are files for this product:
Brochure PowerRack 594 kB




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